Redefining “Made in America”

IEM-Independent Eyewear Manufacturing

Entrance to State Optical eyewear manufacturing facilities, Chicago area, Illinois, USA

Since everyone is welcome to visit State Optical’s facilities to see eyewear manufacturing, we decided to visit the factory, located in suburb of Chicago, in July 2016. It was an incredible experience. We love the building’s picturesque location and its modern interior design, which includes an upcoming interior basketball court.

Skilled workers,or craftsmen wear t-shirts with the logo IEM—Independent Eyewear Manufacturing. Craftsmen in training, however, don’t have the right to wear the shirt. They have to earn it. Jason and Marc do the training and it takes about six months for a typical craftsman to come up to full speed. Why? Because over 50% of State’s acetate frame production is done by hand and it takes an average of 70 different steps to make a basic acetate frame.

Jason and Onega

Jason Stanley of IEM and Onega Astaltsova at State Optical eyewear manufacturing, USA Jason Stanley was a judge for America’s finest optical store contest in 2016, holding by professional eyewear publication. Onega was a judge for the same contest in 2015.

IEM uses a total of 60 pieces of equipment and 42 of them are brand new. Of all of these, the team is the most proud of the state-of-the-art factory Computer Numerically Controlled, or CNC machine, which cuts the front of the frames. It is one of the most high tech eyewear manufacturing pieces of equipment in the world. Only two such machines exist and both are at IEM facilities. One of them has been named “MASON” after Marc and Jason. It is a phenomenal piece of equipment.

Watch the video, there Scott shares the dream about making things in America:

 

Read full story on State Optical in our May 2016 blog.

You Asked for It, We Have It: Luxury Eyewear Made in America

State Optical.It sounds like a classic tale of the American dream and yet it’s contemporary.  Jason Stanley and Marc Franchi (who are cousins, by the way) bought a tiny optical business called Frieze Frames in Ventura, California back in 2009.  Their dream was to create a line of luxury eyewear not only headquartered or designed in America, but actually manufactured in the USA.  Everyone told them why it wouldn’t work – the high cost of labor, the lack of people skilled in the trade, you name it.  But, like true heroes, they didn’t just give up.  By visiting eyewear factories in France, Italy and China, they gained expertise in the manufacturing process and indeed brought it to America, albeit on a small scale.

Then, in 2013, Stanley and Franchi’s superior American product caught the attention of the big eyewear firm Europa International, which had tried, unsuccessfully, to woo overseas partners to open up manufacturing lines in the US because American consumers were asking for eyewear made in America.  The Frieze Frames’ owners’ passion and dedication was just what Europa was looking for and a partnership was born:  State Optical Company. Please watch this video:

 http://www.chicagotribune.com/bluesky/originals/ct-state-optical-frame-makers-bsi-20160311-story.html#

State EyewearTogether, the new partners enlisted the aid of experienced frame designer Blake Kuwahara, who created 12 ophthalmic and six sunglass frames for the STATE’s “Made in America” collection, which made its official debut last September.  Kuwahara’s vision was brought to life in a beautiful new state-of-the art facility outside Chicago where specially trained American workers undertake at least 35 steps to produce each frame (and up to 70 steps for ultra-luxury models).  Over 50% of the production is done by hand in a painstaking process that requires a full two weeks.  These frames are not molded, but rather are cut from blocks of material, then the details are cut into the frame and the pieces are hand polished.  The texture and balance of the frame, along with superior machined metal components, gives a luxury aesthetic and tactile experience.

State Eyewear

21 drilled holes to represent Illinois, which was the 21st State to enter the Union.

These classic, sleek and yet elegant acetate frames bear a logo with special meaning.  At the end of each temple, you’ll find a pyramid of 21 points that are drilled into the frame and then filled with a contrasting color epoxy.  Why 21?  Because Illinois, home of the new US factory, is the 21st state.

Planning a summer vacation to the Midwest?  STATE Optical welcomes visitors to its Chicago-area plant.  That’s right; you don’t have to be a business owner or an eye doctor.  All are welcome to witness the beginning of what STATE hopes will be a new wave of products manufactured in America.

State Factory in Chicago

We’re proud to offer STATE Optical’s high quality, luxury eyewear line.  Come see for yourself what Made in America really means.

State Optical chalkboard on Westminster St, Providence

State Optical chalkboard on Westminster St, Providence